Home | New Parts | Parts Request | Service | Conversions | Tech Support | About Us / Contact Us |
Testimonials | Fun Page | Payments | Helpful Links | Feedback | Browser Help | Webmaster


Welcome to GermanAutoConnection.Com!

GermanAutoConnection's Automatic to 5-Speed Conversion Process Overview

(Caution: Please see disclaimer at bottom of page)

Custom Conversion Index

GermanAutoConnection is an authorized 034EFI Motorsportsä distributor

Below is an overview of the process, a general list of required parts, and a few photos of the long (but rewarding) process of converting an automatic to a 5-speed stick, including extensive remodeling of the transmission hump.  Other pictorials are listed on our Custom Conversion Index

Caution: Not a job for the faint of heart... J

TECHNICIAN'S COMMENTS: "I would like to point out that the transmission tunnel is a major structural member in a unibody car. Mess up a mod like this and a car will quickly gain several very annoying squeaks and rattles, or worse (see disclaimer). This is a major reason why it took me a long time before I made the first cut into Steve's 93.  The patch I made to his tunnel is probably overkill but I knew when I was done that it was stronger and more rigid than when factory new."
   -
Keith

Read a happy customer's testimonial about our Audiä 5-Speed Conversion.

Photo sizes: Normal=Typically 640x480, more or less.
High-Resolution=800x600 or larger.

Click on any "thumbnail" picture to see a larger version which takes a bit longer to load.
Use your browser's "Back" button to return to this page after viewing.


Major work (Steve B's '93 Quattro 4.2 V8 featured here):

  • Remove front seats, console and carpet (photos below)

Click here to see the full-size picture...Click for HI-RES version... Click here to see the full-size picture...Click for HI-RES version...

  • Remove transmission controller and associated wiring

  • Fabrication of new transmission "subharness" ...unless you have a 5-speed V8 parts donor

  • A LARGE hole is cut out of the transmission tunnel

  • Fabrication of structural patch to said hole, and welding of patch and shifter pocket over hole... including seam sealer and heat insulation (final steps shown below)

Click here to see the full-size picture...Click for HI-RES version... Click here to see the full-size picture...Click for HI-RES version...

  • In 4.2 cars, an additional modification is required for the speedometer to read correctly

  • Several modifications must be made to the cruise control wiring

  • Removal of instrument cluster to eliminate the shifter display

General list of parts required:

  • Clutch/brake pedal assembly from an 89-91 100/200

  • Shifter "pocket" cut from said 100/200's transmission tunnel

  • Shifter assembly

  • 016 transmission with 4.11 final drive...V8, 5KQ, or 100Q

  • V8 flywheel

  • 200Q or V8 clutch kit depending on which transmission you use

  • 2 front CV axles

  • 5-speed Quattroä driveshaft

Other variations of this conversion are listed on our Custom Conversion Index.

Cost:

Conversions can cost anywhere from $3000.00 to $7000.00 depending on the type of modification and source of parts.

More photos of the completed conversion:

Click here to see the full-size picture...Click for HI-RES version... Click here to see the full-size picture...Click for HI-RES version...

The Master's Creation! Keith and his 4.2 V8 5-Speed Conversion...
Click for HI-RES version...
The Master's Creation! Keith and his 4.2 V8 5-Speed Conversion... 
Read the happy customer's testimonial about our 5-Speed Conversion.
Comments from an envious test-driver...

I finally got to drive Steve B's '93 with GermanAutoConnection's 5-speed conversion.

Cool, cool, cool. A couple observations: the obvious should be stated first just for interest -- the car boogies! If I'm getting to 60 in just under 7 seconds in my '91 3.6 5-speed, this thing's doing it in closer to 6, and is likely capable of mid-high 5's if beat on. This is because the power comes on more quickly too -- mine's a crashing bore until 4k rpm... Steve's starts pulling hard closer to 3k. I'd also "guess" he's hitting 100 when I'm hitting 90-95. Noticeable difference there. The manual box is reportedly ~100 lbs lighter than the auto box too. That alone is a big help.

The shifter snicks through the gears great, perhaps a bit more precise than mine (granted the box has allegedly got 1/4 the miles mine does). The Boge shocks w/ stock springs and 255/17 tires are a nice set up too. I've been kicking around a more stiff/lower setup for my stock suspension, but now I'm not so sure.

What a clean OE-look the conversion is. Overall operation is seamless and looks factory. The PRNDL display is unlit and off to the side (I thought it would be vertical between the speedo and tach), and just looks like unlit idiot lights.

Plus he keeps his cars x-tra clean and tight anyway. Steve runs a high-end audio business so obviously the car's not lacking in that area. And the '93s have some nice amenities like keyless entry and the updated CC system that makes me envious. And considering what the 4.2 V8q shares garage space with, it goes a long way that his passion lies with this one. Nice car Steve!

-Dave C.

Click here to see the full-size picture... Click here to see the full-size picture...
More completed conversions. See more details on the Fun Page and our Custom Conversion Index

Custom Conversions Index

Testimonials Page


Back to "Cars for Sale" List Back to previous page 
Hit Counter

Home | New Parts | Parts Request | Service | Conversions | Tech Support | About Us / Contact Us |
Testimonials | Fun Page | Payments | Helpful Links | Feedback | Browser Help | Webmaster
Audiä is a registered trademark of Audiä AG.  This site is not affiliated with, nor endorsed by, Audiä AG.
Copyright © 2002 GermanAutoConnection.Comä, all rights reserved.  Site design and maintenance by Dennis Fain.  Revised: 10/20/2009